TrackIQ

Component Tracking — From Gate to End of Life

A rebuilt component that cannot be tracked is a liability waiting to happen. TrackIQ gives mines, dealers, contractors, and self-managing operations complete visibility of every component across every machine it has ever operated on — so nothing runs past its service life undetected, and every pull decision is based on fact, not assumption.

Visibility Ends at the Gate

The moment a rebuilt component leaves the rebuild centre, it disappears. Nobody knows which machine it is on, how many hours it has accumulated, or when it needs to come back. Components run past their service life undetected, and the consequences range from costly unplanned downtime to catastrophic failure in the field.

No Component Location

After dispatch, nobody can reliably say which machine a given component is currently installed on. Fleet lists are outdated before they are printed.

Hours Accumulate Unseen

Without automated SMU tracking, component hours are either manually estimated or simply unknown. Pull decisions are made on guesswork.

No Pull Alerts

There is no systematic trigger to initiate a component pull before failure. The alert is the breakdown itself — after the damage is done.

History Lost at Transfer

When a component moves from one machine to another, its history rarely follows it. Each installation is treated as a fresh start, masking accumulated wear and life consumed.

How It Works

Every Component, Every Hour, Every Machine

TrackIQ connects component identity to machine telematics so hours accumulate automatically against the right component. When a component moves machines, history moves with it. Alerts fire before life limits are reached, not after.

01
Component Registration

Every component is registered with its serial number, rebuild cycle, target service life, and installation date. A QR code is generated for field scanning.

02
Automated Hour Sync

Telematics API integration pulls machine SMU readings automatically. Component hours accumulate in real time without manual entry.

03
Alert Triggering

Pull alerts fire automatically at 80%, 90%, and 100%+ of target service life. Site contacts and equipment managers are notified with enough lead time to plan a scheduled removal.

04
Fleet Health Reporting

Monthly automated fleet health reports summarise every tracked component's current life consumed percentage, alert status, and upcoming pull schedule — delivered to the right people without a manual step.

Capabilities

What TrackIQ Delivers

Component-Level Tracking

Every component tracked individually from first installation through every machine it lives on. Life consumed accumulates across transfers. History never resets.

Automated SMU Sync

Telematics API integration eliminates manual hour entry. Machine SMU pulls automatically and component hours update in real time.

Pull Alert System

Configurable alerts at 80%, 90%, and 100%+ of target service life. Automated notifications to site contacts and equipment managers with sufficient lead time for planned removal.

Machine Biography

Every machine carries a complete component history — what is installed, how many hours each component has accumulated, its rebuild cycle, and its remaining service life.

QR Field Scanning

Technicians on site can scan any component's QR code on a mobile device to pull its full history, current status, and next service milestone — no system access required.

Automated Fleet Reports

Monthly fleet health reports generated and distributed automatically. The full fleet's component status in a single view, sent to the right people without a manual reporting step.

The Value

From Reactive to Planned

The shift from reactive breakdown management to planned component replacement is one of the highest-value changes a mining operation can make. TrackIQ makes that shift possible without requiring a full CMMS implementation or a dedicated reliability engineer to maintain it.

Zero
Components running past service life without an alert. Every unit tracked, every threshold monitored.
Live
Component hours updated automatically from telematics. No manual SMU entry, no estimation, no guesswork.
Full
Lifetime history preserved across every machine transfer. Life consumed never resets when a component moves.
Planned
Pull decisions made weeks in advance based on real hours and real alerts — not triggered by a breakdown.
TrackIQ
Get Started

Stop losing
components to time

Tell us about your operation and we'll tell you if we can help.

Let's Talk

Or reach out directly — info@seamiq.io

The Platform

Explore the Other Modules

RebuildIQ

Structure, compliance, and learning at every stage of the rebuild process. From strip through dispatch, every action recorded.

Learn more →
AssetIQ

Full lifecycle visibility across the entire asset base. Predictive and analytical intelligence from component level to fleet performance.

Learn more →
PredictIQ

ML-driven remaining useful life prediction with p10/p50/p90 confidence bands. Fleet urgency ranking. Your models, your IP.

Learn more →